Dry Ice Blasting Solutions for Industrial Facilities

Benefits Of Dry Ice Cleaning, Dry Ice Blasting, Facility Maintenance

From buildup to clean up: enhancing efficiency at The Oakwood Group in Taylor, MI

When you think about cars, your mind likely goes to sleek exteriors, powerful engines, and state-of-the-art technology. But have you ever stopped to think about the small, seemingly insignificant parts that make up the whole? One such component that is crucial for quality sound in your vehicle is the speaker cover. That’s right—someone has to manufacture these covers, and that’s exactly what The Oakwood Group in Taylor, MI, specializes in. This company manufactures speaker covers for virtually every speaker in every type of vehicle that you can imagine!

Like any manufacturing facility, regular maintenance and cleaning are necessary to ensure smooth operations. Recently, we had the opportunity to provide our dry ice blasting services to clean critical components of The Oakwood Group’s production line, specifically the conveyor line hanger bars and industrial ovens. Read on to learn why dry ice blasting is the best solution for industrial cleaning in situations like these, its benefits, and why companies like The Oakwood Group trust Dry Ice Works to maintain their equipment.

What is Dry Ice Blasting?

Dry ice blasting is a revolutionary cleaning technique that uses solid carbon dioxide (CO₂) in the form of dry ice pellets. These pellets are propelled at high speeds using Cold Jet blast machines onto surfaces, causing debris and contaminants to be cleaned away without damaging the substrate. When dry ice pellets hit a surface, they sublimate (transition from a solid to a gas) upon impact, removing dirt, grime, and even industrial coatings like paint and powder. This process is especially effective for cleaning equipment and areas where other cleaning methods might fall short.

Understanding The Oakwood Group’s Cleaning Needs

As part of the manufacturing process at The Oakwood Group, the speaker covers are moved through a spray booth where a paint or powder coating is applied and then into an industrial oven where the coating is baked onto the product. Over time, the hanger bars transporting the speaker covers along the conveyor line accumulate a thick buildup of these coatings. This buildup creates challenges for attaching speaker covers to the hanger bars, affecting productivity and increasing the risk of defects.

In addition to the hanger bars, the ovens’ ceilings, walls, and floors also accumulate coatings, which can become problematic. If the buildup becomes too thick, the coatings can start to drip onto the products, causing damage to the speaker covers and leading to costly rework or waste.

dry ice blasting industrial facility

Why Choose Dry Ice Blasting for Cleaning?

In an industrial environment like The Oakwood Group, regular cleaning of machinery and infrastructure is vital to ensuring the quality of the products they manufacture. Contaminant buildup can significantly hinder production efficiency and lead to product defects. Traditional cleaning methods, such as using chemicals or rags, are not only time-consuming and labor-intensive but also ineffective for deeply embedded residues.

This is where dry ice blasting comes in, offering several advantages:

=

Non-Abrasive Cleaning

Dry ice blasting is a non-abrasive cleaning method, meaning it does not wear down or damage the surfaces it cleans. In this case, the hanger bars and industrial ovens at The Oakwood Group could have been susceptible to damage with harsher methods like sandblasting or scrubbing with abrasive tools. Dry ice blasting allows us to remove the paint and coating buildup without compromising the integrity of the equipment.
=

Quick and Effective

The nature of dry ice blasting makes it incredibly fast and effective. The extreme cold temperature of the dry ice makes the paint and coating brittle, causing it to “debond” from the surface. The buildup is gone in seconds, leaving the hanger bars and ovens in like-new condition. Compared to manual scrubbing or chemical cleaning, dry ice blasting drastically reduces downtime and increases operational efficiency.
=

No Secondary Waste

One of the most significant benefits of dry ice blasting is that it produces no secondary waste. When cleaning hanger bars or ovens with traditional methods, you often create additional waste like dirty rags, chemical runoff, or water. With dry ice blasting, the CO₂ pellets sublimate upon impact, turning into gas and leaving no residue. This makes the cleanup process more manageable and environmentally friendly.
=

Safe for Sensitive Areas

In environments like The Oakwood Group, where electrical components and delicate machinery are present, traditional cleaning methods like water-based cleaning or grit blasting can cause significant damage. Power washing would have been particularly problematic in this case due to the risk of water damage to electrical systems. Dry ice blasting offers a completely dry cleaning method that is safe for all components, ensuring a damage-free cleaning process.
=

Minimal Downtime

Industrial cleaning can often require shutting down entire sections of a production facility, leading to costly downtime. However, the downtime is minimal because dry ice blasting is quick and effective. This efficiency is particularly important for high-volume manufacturers like The Oakwood Group, where every minute counts.

Why Dry Ice Blasting is Perfect for Coating Removal

Removing coatings like paint or powder that have built up over time can be difficult and labor-intensive. Traditional methods, such as hand scraping or chemical solvents, can take hours or even days, especially when dealing with large-scale industrial equipment like conveyor systems or industrial ovens.

With dry ice blasting, the cold temperature of the dry ice pellets deployed by our Cold Jet blast machines freezes the coatings, making them brittle and easier to remove. This method allowed us to quickly and effectively clean the hanger bars and ovens at The Oakwood Group without damaging the underlying surfaces. The added bonus? No messy chemical residues or secondary waste to deal with.

Restoring Production Efficiency at The Oakwood Group

After dry ice blasting the hanger bars and ovens at The Oakwood Group, the bars were free of the accumulated coatings, allowing for better attachment of the speaker covers, and the ovens were clean and free from the risk of dripping contaminants. By restoring the production line to optimal condition, we helped The Oakwood Group avoid potential product defects and production slowdowns. We don’t consider a job finished until our client is completely satisfied, and we’re proud to say this customer was pleased with the results!

Dry Ice Blasting: The Best Choice for Industrial Cleaning

For companies like The Oakwood Group, dry ice blasting isn’t just a cleaning option—it’s the best choice for maintaining equipment and keeping production running smoothly. The combination of non-abrasive cleaning, quick turnaround times, minimal downtime, and the absence of secondary waste makes dry ice blasting the ideal solution for industrial environments.

When dealing with paint, powder, or other types of coating build-up, dry ice blasting offers a cleaner, safer, and more effective alternative to traditional cleaning methods. Whether restoring the conveyor line system, cleaning industrial ovens, or tackling any other challenging cleaning task, dry ice blasting ensures that equipment is maintained in top condition without the need for excessive manual labor or harsh chemicals.

Final Thoughts: Dry Ice Blasting at The Oakwood Group

For companies like The Oakwood Group, maintaining the cleanliness of their equipment is essential to keeping their production lines running smoothly and ensuring the quality of their products. Thanks to the power of dry ice blasting, The Oakwood Group restored the functionality of their hanger bars and prevented buildup in their industrial ovens, all without the hassle and downtime of traditional cleaning methods.

If you’re facing similar cleaning challenges in your facility—whether you’re dealing with paint buildup, contaminants in ovens, or other tough industrial cleaning needs—Dry Ice Works is here to help. Our commitment to quality and our use of Cold Jet blast machines and cutting-edge dry ice blasting technology allows us to consistently deliver exceptional results.

Whether it’s cleaning hanger bars, ovens, or other industrial equipment, we are dedicated to helping our clients maintain their facilities and keep production lines moving smoothly. We specialize in providing fast, efficient, and environmentally friendly cleaning services that keep your facility running smoothly.

Contact us today to learn more about how dry ice blasting can benefit your business!

Get a Quote For Your Next Project

Related Posts

Dry Ice Blasting

Clean Smarter, Not Harder

What if we told you that we could reduce your maintenance downtime by up to 80%? Now, what if we said that we could clean with no secondary waste, resulting in a significant reduction in overall cleaning costs and time? We’d call that cleaning smarter! With...

Read More

Equipment Cleaning_Dry Ice Works_6
Dry Ice Blasting

Clean Green & Save Green

Want to reduce your business's carbon footprint while also boosting your bottom line? Dry ice blasting helps companies like yours achieve sustainability and productivity objectives. It is the safest, most eco-friendly and efficient cleaning method available in the...

Read More

Dry Ice Blasting

What is Dry Ice Blasting?

We’re glad you asked! The process behind dry ice blasting is just as cool as the name eludes to.  Here’s the quick and to-the-point science behind it: Dry ice, the solid form of carbon dioxide or CO2, is accelerated in a pressurized air stream and directed at...

Read More